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NASA plans two more Boeing Starliner flights and an uncrewed test of the capsule's thruster fixes
NASA intends to exercise options for a fifth and sixth Boeing Starliner flight and to fly an uncrewed test as early as December, with crew returning by 2028. The plan would keep a second US crew capsule available beside SpaceX's Crew Dragon, if Boeing's thruster fixes hold up in flight.
The Scientist · Science desk

What happened
- On Starliner's 2024 crewed test, Butch Wilmore and Suni Williams went up for an eight-day stay and spent 286 days on the station, coming home in a SpaceX Dragon.
- NASA's investigation found the service module thrusters ran outside their engineering qualification, causing the loss of control, with heat and design features among the factors.
- Boeing has made thermal modifications to the service module, and NASA and Boeing have also agreed on an added thruster valve design change.
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Why it matters
- constraint Starliner-1 can confirm the thermal fix, but the finished valve redesign, new crew module thrusters and batteries come afterwards, so astronauts on Starliner-2 would fly hardware the test did not.
- contradiction NASA's release emphasizes thermal and design causes; Scientific American reports the investigation ranked lax NASA oversight first, and a test flight's data cannot show whether that has changed.
- exposure Each slip in the 2028 crew date lengthens NASA's dependence on Crew Dragon, a capsule SpaceX has said it wants to retire in favor of Starship.
Starliner-1 is an experiment built around one variable. NASA describes it as an engineering evaluation mission to verify improved thermal environments, obtain performance data for system qualification and identify residual risk ahead of crewed missions [7]. The variable is heat. Ground testing and analysis traced the thruster trouble to a combination of factors, including the thermal environment and features of the design [8], and the flight is where NASA will evaluate Boeing's thermal changes to the service module [10].
Dana Weigel, manager of NASA's Low Earth Orbit Program, said NASA "will test Starliner's propulsion system through targeted demonstration objectives and disciplined operational controls" [13]. NASA Administrator Jared Isaacman described the order of work. "We are starting with an uncrewed Starliner-1 mission to the International Space Station to validate the improvements made to the spacecraft and gather the flight data we need," he said [6].
I think that sequence is sound for the question it asks: fly the thermal change without people, then finish the valve work afterwards [11]. The thing this doesn't tell you is how the crewed vehicle will behave. After the flight, NASA and Boeing will complete a valve modification aimed at poppet seal extrusion, a seal problem NASA says harms thruster performance [11]. The same post-flight list includes new crew module thrusters, new batteries and minor parachute changes [12]. Isaacman said NASA would then "complete the testing and certification required for crewed flight" [22], so evidence for those later changes has to come from that work. The release does not say which rocket will launch Starliner-1. Vulcan certification applies after the Atlas V's final flight [2], and the Atlas V is no longer in production, according to Scientific American [3].
The 2024 flight is the baseline. After a helium leak and malfunctioning thrusters, NASA decided Butch Wilmore and Suni Williams could not return aboard the capsule [14]. Their stay ran about 36 times its planned length [1]. If Starliner-2 carries crew by 2028, up to four years will separate crewed Starliner flights [2]. Scientific American reports that Woody Hoburg, the NASA astronaut on Monday's briefing panel [21], would command that mission [19].
Isaacman put the case for keeping Starliner in terms of redundancy. "NASA has been committed to having multiple crew transportation options since the beginning of the Commercial Crew Program," he said [18]. Crew Dragon is currently the only operational capsule that can carry NASA astronauts, and SpaceX has been open about wanting to retire it and the Falcon 9 in favor of Starship, Scientific American reported [17].
The two accounts of what went wrong in 2024 differ in emphasis. NASA's release describes programmatic and technical issues and 61 recommendations to the agency [9]. Scientific American reports that the February report named lax NASA oversight of Boeing, a lack of data transparency with vital personnel and poor decision making as the biggest cause [16]. A test flight returns thermal and thruster data. Whether oversight has changed will have to be shown another way; Isaacman said NASA will keep implementing the investigation team's corrective actions [22].
What to watch
- Whether Starliner-1 launches in the December to January 2027 window NASA gave, and on which rocket.
- What Starliner-1's thermal and thruster data show, and what residual risk NASA reports before finishing the valve redesign.
- The formal exercise of options for flights five and six, and progress on certifying Vulcan to carry crew.