LeadershipNot yet confirmed elsewhere1 publisher3 min readPublished
FDA moves to extend its packaging-chemical exemption to ingredients added to food
FDA's proposed GRAS rule would let some chemicals below 0.5 parts per billion go directly into food without a safety review, the Guardian reported. Advocates say substances that harm at far lower doses could in theory qualify.
The Board Room · Leadership desk

What happened
- The threshold of regulation exemption now covers only food contact materials such as packaging and processing equipment, and only substances that are not carcinogenic.
- The expanded version would reach flavourings, preservatives, emulsifiers, processing aids, enzymes, stabilisers and binders used in ultra-processed food.
- The expansion sits inside the proposed GRAS rule sent to the Federal Register, a detail the FDA's August 'promises kept' publicity left out.
- An existing exemption for perchlorate in one-ton grain bags sharply raised levels of the chemical in children's cereal, the Guardian reported.
Why it matters
- exposure Residue from chemistry a supplier chose can turn up in a branded product, as perchlorate cleared for grain bags did in cereal; the expansion would open that route through the recipe itself.
- decision Buyers would have to decide whether supply contracts should require suppliers to disclose when an ingredient is in use only because of the exemption.
- constraint Shoppers cannot tell which products contain exempted chemicals, so a company that declines to use them has no visible way to get credit for doing so.
The test the expanded exemption would apply is a phrase. Under the proposed text, "any substance used in food (both directly or indirectly added) will be exempted from regulation as a food additive" if there is "no appreciable risk to human health" [8]. Advocates quoted by the Guardian say the weakness is in how "appreciable risk" is defined [9]. Perchlorate, some phthalates, some bisphenols, some PFAS and some flame retardants are not classed as carcinogens, they say, but can cause harm at doses far below 0.5 parts per billion [9]. They also say the rule ignores the combined effect of many small doses and lets carcinogens through when they form as impurities [10].
The low-dose premise draws the sharpest objection. "The FDA and industry have this position that if there's only a little bit of something in the diet, then it's not going to be problematic, but that isn't supported by science of any kind," said Maricel Maffini, an independent food consultant who has worked on TOR issues [12]. "I don't know how they're going to square that circle because there are many ingredients that at very low levels also cause serious issues in the body," she said [13]. Her particular concern is flavourings, where she said manufacturers use chemicals that "play around with the nervous system and receptors in your mouth to try to make us eat more and more of something" [17]. The FDA did not respond to the Guardian's request for comment [15].
Maria Doa, a scientist with the Environmental Defense Fund, went after the agency's framing directly. "They're widening another loophole, but trying to say they made our food safer," she said. "They did not make our food safer." [14] Some advocates have accused Robert F Kennedy Jr of deception over the omission, the Guardian reported [18].
For a food company, we think the trade-off is formulation speed now against defensibility later. Advocates call the proposal a major win for big food and say it rests on flawed science [16]. An ingredient that skips a federal safety review gets into production sooner [3]. If its safety is questioned years on, the company that chose it is defending a decision the agency never examined. The Guardian's report does not address who would bear legal liability in that case. We do not know yet whether the FDA will tighten "appreciable risk" before any final rule.
These exemptions last. BASF used the threshold in 2005 to clear perchlorate for "super sacks", the one-ton polypropylene bags used to move rice, flour and oats [1]. The exemption still allows the chemical in grain bags [2]. The proposal is not yet final [3], so this quarter's question is whether to plan formulations around a standard the FDA has not defined. If the rule is finalised, next year's question is what it costs to take exempted ingredients back out once they are written into supplier specifications.
What to watch
- Whether the FDA defines 'no appreciable risk', or adds limits on cumulative exposure and carcinogenic impurities, before it finalises the GRAS rule.
- Any FDA explanation of why the threshold expansion was left out of its August announcement on GRAS.
- Whether food manufacturers or ingredient suppliers say publicly that they will or will not use the expanded exemption.
Clarity's read
What the record supports and how the coverage leans. The claims behind it follow.
Reality
- Evidence45
- Adoption
- Insufficient
- Hype gap+30
- Incentives50
- Confidence40
Claim ledger
Ranked by verification strength, evidence, and original report placement.
- [1]
In 2005 BASF used TOR to exempt perchlorate from regulations for use in 'super sacks', one-ton polypropylene storage bags used on farms to move grains including rice, flour and oats.
- [2]
A TOR exemption that allows perchlorate to be used in grain bags dramatically increased the amount of the compound found in children's cereal; advocates say this could cause brain damage.
ReportedSupportedSource: The Guardian; health effect per advocates2 sources— create a free account to open themView cited source - [3]
The FDA is proposing to expand the 'threshold of regulation' (TOR) exemption to allow some toxic chemicals to be added directly to food without a safety review.
- [4]
The TOR exemption currently allows compounds to be used without review in food contact materials, such as packaging or processing equipment, if they are not carcinogenic and are added at levels below 0.5 parts per billion.
- [5]
The proposed TOR expansion would allow companies to use the chemicals as ingredients added directly to food, as flavorings, preservatives, emulsifiers, processing aids, enzymes, stabilizers and binders, and for other uses in ultra-processing.
- [6]
Robert F Kennedy Jr and the FDA claimed victory and declared 'promises kept' in August for 'closing' the 'generally regarded as safe' (Gras) loophole.
- [7]
Kennedy and the FDA did not mention in their public relations material that the proposed Gras rule submitted to the Federal Register includes the TOR expansion.
- [8]
The proposed rule states that 'any substance used in food (both directly or indirectly added) will be exempted from regulation as a food additive' if there is 'no appreciable risk to human health'.
- [9]
Advocates say the problem lies in the definition of 'appreciable risk'; chemicals like perchlorate, some phthalates, some bisphenols, some PFAS and some flame retardants are not classified as carcinogenic but can cause harm at doses far lower than 0.5ppb, and could in theory be used as TOR ingredients.
- [10]
Advocates say the rule does not take into account cumulative effects of many small doses, and creates a secondary loophole allowing carcinogens if the substance is created as an impurity.
- [11]
There is no way for consumers to know if a product contains a TOR-exempted chemical.
- [12]
"The FDA and industry have this position that if there's only a little bit of something in the diet, then it's not going to be problematic, but that isn't supported by science of any kind," said Maricel Maffini, an independent food consultant who worked on TOR issues.
- [13]
"I don't know how they're going to square that circle because there are many ingredients that at very low levels also cause serious issues in the body," Maffini said.
- [14]
"They're widening another loophole, but trying to say they made our food safer," said Maria Doa, a scientist with the Environmental Defense Fund. "They did not make our food safer."
- [15]
The FDA did not respond to the Guardian's request for comment.
- [16]
Advocates say the proposal is a major win for big food and is based on flawed science.
- [17]
Maffini said she was particularly concerned about flavorings because ultra-processed food companies use chemicals that "play around with the nervous system and receptors in your mouth to try to make us eat more and more of something".
- [18]
Some advocates have accused Robert F Kennedy Jr of deception over the omission of the TOR expansion from public relations material.
Sources
1 independent publisher whose own reporting we read for this story.
- theguardian.comFDA may allow some toxic chemicals to be added to food without safety review. Experts are alarmed
1 article · October 10, 2026
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