LeadershipNot yet confirmed elsewhere1 publisher3 min readPublished
Walmart returns its store pickers to pulling eight-bin carts after a summer of lighter loads
Walmart told store pickers to go back to pulling eight-bin carts, undoing a May safety limit, Business Insider reported. The company calls the summer limit a test and says its safety rules never changed, so the rollback arrives without being called one.
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What happened
- In April, Walmart briefly required pickers to pull eight-bin carts, and workers blamed the rule for twisted wrists and shoulders, clipped heels and collisions with hard-to-stop carts.
- Workers shared photographs of warning labels on the carts stating that they should only be pushed, not pulled.
- Walmart replaced wheels on some carts to make pulling easier, and several workers said the swap has made handling worse in some cases.
- A Texas worker said a manager who saw her pushing took her into an office and told her some people may have to be transferred if they cannot pull.
- Michigan workers said colleagues have filed dozens of complaints with the state safety board, and a reply to one said the agency was already investigating Walmart.
Why it matters
- contradiction If the May memo was right that fewer bins made stores safer, going back to eight makes them less safe, whatever Walmart says about its unchanged written safety policy.
- exposure An instruction to pull carts labelled push-only now sits in the record of an open state investigation, alongside customer injury suits over employee carts.
- cost Workers who cannot pull a loaded cart because of strains face possible transfer, so the cost of the eight-bin setup falls first on people who are already hurt.
Pickers at Walmart are on their third cart instruction since April, and the current one matches the first [19]. The May version cut the number of bins and told workers to push unless they could not safely see ahead [1][2]. A memo at the time said, "This update supports a safer environment for associates and customers while helping make Walmart the best and safest place to shop and work" [5]. Workers told Business Insider that their managers blamed the changing policies on safety incidents at other Walmart US stores [6].
Walmart now describes the summer as a test. A spokesperson said the change followed a period of testing and evaluation, and that the lighter load let the company identify ways to improve online order fulfillment [7]. The spokesperson said the safety policies, which require workers to keep control of a cart and a line of sight ahead, have not changed [8]. "Safety of associates and customers is absolute," the spokesperson said [9]. Business Insider's report does not say what the test measured or what it found.
On its own terms, the company's position holds. A line-of-sight rule is a standard the worker has to meet, and the size of the load sets how hard it is to meet. With bins on top, the carts stand about 5 feet tall by Business Insider's measurement, roughly 1.5 feet above the 3.5-foot work surface the manufacturer's brochure gives for a comparable model [15][20]. The May guidance made the choice between pushing and pulling depend on whether a worker could see ahead [2]. With the written rule unchanged, the visibility problem now sits with the person holding the handle [8]. Walmart said it replaced wheels on some carts so that workers pulling them could shift position and keep a clear view [21].
The timing is consistent with a push for throughput, but the record shows only that the timing fits. Walmart fills most of its online orders from more than 4,600 US stores, and a single store may handle several hundred orders a day [10]. On Wednesday, with holiday shopping picking up, it added an express pickup option offering curbside collection in as little as one hour [11].
Individual workers carry the cost. The Texas worker who was warned about transfers said, "Something that is so minor, you're not gonna go and complain, for the most part" [13]. If minor strains go unreported, an evaluation built on reported incidents would not capture them. "I'm not willing to sacrifice my body and my health over this cart," a worker in Oklahoma told Business Insider [17].
This quarter, eight-bin pulling runs through peak holiday volume [3][11]. Next quarter, Michigan's regulator will still have dozens of worker complaints and an investigation already under way, and any review of the practice would set a pull instruction beside labels that say push only [16][14]. I think calling it a test has a cost of its own. When a measure is introduced by memo as safer and withdrawn as a finished evaluation, workers have reason to treat the next safety memo as provisional. Walmart declined to comment on the complaints or the investigation [16]. It has also faced multiple lawsuits in recent years from customers who say they were injured by carts that employees were pushing [18].
What to watch
- Whether Michigan's occupational safety agency issues findings or citations from its Walmart investigation, and whether they address the pull instruction.
- Whether Walmart issues written guidance for eight-bin pulling or changes the push-only warning labels on the carts.
- Whether complaints like those filed in Michigan appear in other states as holiday order volume peaks.
Clarity's read
What the record supports and how the coverage leans. The claims behind it follow.
Reality
- Evidence62
- Adoption55
- Hype gap+20
- Incentives70
- Confidence55
Claim ledger
Ranked by verification strength, evidence, and original report placement.
- [1]
Walmart has reversed an earlier policy, first reported by Business Insider in May, that reduced the number of bins workers haul on specialized online fulfillment carts; that policy was intended to improve visibility and safety.
ReportedSupportedSource: Business Insider2 sources— create a free account to open themView cited source - [2]
Under the May guidance, workers were told to push carts unless they could not safely see ahead.
ReportedSupportedSource: Business Insider2 sources— create a free account to open themView cited source - [3]
Four Walmart employees in three states told Business Insider their store leaders instructed teams to return to hauling eight bins on fulfillment carts and to pull the carts rather than push them; Business Insider observed the practice at a Wisconsin supercenter on Tuesday.
ReportedSupportedSource: Four Walmart employees; Business Insider observation2 sources— create a free account to open themView cited source - [4]
The May policy change followed a short-lived April attempt to require pulling eight-bin carts, which workers widely criticized for contributing to injuries and strains such as twisted shoulders and wrists, clipped heels and ankles, and collisions when a heavily loaded cart is difficult to stop.
ReportedSupportedSource: Business Insider, citing workers2 sources— create a free account to open themView cited source - [5]
"This update supports a safer environment for associates and customers while helping make Walmart the best and safest place to shop and work," a Walmart memo said at the time of the May change.
ReportedSupportedSource: Walmart memo, May2 sources— create a free account to open themView cited source - [6]
Workers told Business Insider their managers attributed the changing cart policies to safety incidents at other Walmart US stores.
ReportedSupportedSource: Walmart workers, via Business Insider2 sources— create a free account to open themView cited source - [7]
A Walmart spokesperson confirmed the policy change, saying it followed a period of testing and evaluation, and said reducing the bin load over the summer allowed the company to identify ways to improve the online order fulfillment process.
- [8]
The Walmart spokesperson said the company's safety policies, which require workers to maintain control of their carts and a line of sight ahead, have not changed.
- [9]
"Safety of associates and customers is absolute," the spokesperson said.
- [10]
Walmart relies on its US fleet of more than 4,600 stores to fulfill the bulk of its online orders, and individual locations may handle several hundred online orders per day.
- [11]
As the holiday shopping season picks up, Walmart on Wednesday introduced an express pickup option letting customers order in the app for curbside collection in as little as one hour.
- [12]
A Texas worker said that when her manager saw her pushing her cart as specified by prior guidance, she was escorted off the sales floor into an office and told that "some people may have to get transferred out" if they are unable to pull carts; she said a wrist strain has left her unable to use her dominant hand to pull the cart.
- [13]
"Something that is so minor, you're not gonna go and complain, for the most part," the Texas worker said.
- [14]
Workers shared photographs of warning labels saying the carts should only be pushed, not pulled.
- [15]
The cart manufacturer's marketing materials show a comparable six-bin model with a combined weight capacity of 240 pounds and a top surface about 3.5 feet high intended as a work area; with bins on top, total height is about 5 feet, as measured by Business Insider.
- [16]
Workers at a Michigan store said colleagues have filed dozens of complaints with the state's occupational health and safety board over the carts; a response to one complaint said the agency was already investigating Walmart, according to a letter viewed by Business Insider. Walmart declined to comment on the complaints or the investigation.
ReportedSupportedSource: Michigan Walmart workers; agency letter viewed by Business InsiderView cited source - [17]
"I'm not willing to sacrifice my body and my health over this cart," a worker in Oklahoma told Business Insider.
- [18]
Walmart has faced multiple lawsuits in recent years involving customers who say they were injured by carts pushed by employees.
- [19]
Walmart's pickers have had three cart instructions since April (eight bins pulled; fewer bins pushed; eight bins pulled), and the current one matches the April one.
- [20]
Stacked bins add roughly 1.5 feet above the cart's work surface.
- [21]
Several workers said Walmart swapped wheels on some carts to better position the handle for pulling, which in some cases affected handling; the spokesperson said Walmart replaced wheels to improve maneuverability when pulling and to let workers adjust position to maintain clear visibility.
ReportedContestedSource: Walmart workers; Walmart spokesperson2 sources— create a free account to open themView cited source
Sources
1 independent publisher whose own reporting we read for this story.
- businessinsider.comWalmart reverses an earlier limit on the height of order fulfillment carts in stores
1 article · October 9, 2026
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