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Three of four iPhone 18 Pros tore a plastic screen frame when iFixit opened them

iFixit's teardown of the iPhone 18 Pro and Pro Max finds real precision in the new magnet-driven aperture and a service path that ends in whole-assembly replacement, plus screen frames that tore on the way in.

The Engineer · Build desk

Illustration accompanying Three of four iPhone 18 Pros tore a plastic screen frame when iFixit opened them

What happened

  • The plastic frame around the screen tore apart on three of the four iPhone 18 Pro and Pro Max units iFixit opened for its teardown.
  • iFixit reports the system-on-chip now sits outside the logic board for better cooling, alongside a much larger cooling system and a screwed-in battery tray.
  • The new main camera fits six overlapping polymer composite leaf blades into the same footprint as last year's camera, and magnetism moves them open and closed.
  • iFixit says very few repair enthusiasts anywhere have the tools, techniques or knowledge to get the aperture mechanism apart in a way that lets it go back together.
  • Apple leaned on the main camera in its Hollywood-themed keynote, which iFixit notes was shot entirely on an iPhone 18 Pro.

Compiled by The EngineerSomething wrong?How this is made

Why it matters

  • cost The fix for one stuck blade is a whole new camera assembly, so the owner's bill tracks Apple's part price.
  • constraint Tight tolerances and gummy adhesive put the aperture beyond what a well-equipped independent bench can reopen, leaving third-party camera work to module swaps.
  • exposure Anyone opening this phone for a battery or screen job risks adding a torn frame to the job, and the three tears happened to technicians who do this professionally.
  • precedent Stuck apertures reported by Galaxy owners and oil creeping onto blades are known failures of this class of mechanism, so iPhone service queues can expect them too.

Each blade pivots on its outermost round hole, slides along a pin in the middle slot, and catches on a notch cut into its edge [8]. All six have to move past one another without snagging [8]. The blades are about as thin as a human hair under iFixit's Evident DSX2000 microscope [7]. Magnets do the driving, and iFixit opened and closed the aperture by holding a magnet near it after stripping the supporting hardware away [6]. Six blades keep the opening almost perfectly round, minor imperfections show up as a starburst, and more blades would give a smoother circle [13].

Getting in took heat and prying, then more heat and prying, until the lens cover popped off and the blades flew across the teardown room [9]. The tolerances are tight and the glues are gummy [10]. iFixit said it is reluctant to call any repair impossible, but that this one comes about as close as it gets [10]. Damage to the main camera therefore means a new assembly [11].

Three of four is 75 percent of the units opened [20], and the sample is four phones, taken apart by people who take phones apart for a living [1]. iFixit set the tearing aside with "More on that later," and the portion of the teardown published so far does not attribute it to the relocated chip or the bigger cooling system [21]. For that rate to transfer to a repair bench, the cause has to sit in the frame and its adhesive. If it is technique, or one bad batch of frames, four units will not tell you which.

Variable aperture in a phone is old news. Nokia shipped it in the N86 in 2009, Samsung in the Galaxy S9 in 2018, and it has appeared in more recent Huawei and Xiaomi models, which is why iFixit writes that "Apple's a little late to the game" [14]. The shop dates the overlapping-blade diaphragm to an 1858 patent by Harrison and Schnitzer, the same year John Mason patented the jars in your grandma's pantry [15].

As a reason to buy, iFixit is blunt: the variable aperture is unlikely to be worth an upgrade, and the photo quality difference from other recent iPhones is small enough that most people probably will not notice [18]. "The most sustainable phone is the one already in your pocket," the teardown says [19].

What to watch

  • Whether independent shops report the same screen-frame tearing once iPhone 18 Pro display swaps reach volume.
  • What Apple charges for a main camera assembly out of warranty, and whether the part reaches independent repairers.
  • Whether stuck-aperture complaints appear on the iPhone 18 Pro the way iFixit says they did on Galaxy units.
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